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Molten polyurethane is injected into a closed mold at high pressure. The high-pressure forces the polyurethane to completely fill the mold cavity. The resulting product is net shape, or near net shape, directly out of the mold. Injection molding is traditionally thought of for high-volume production. But our polyurethane injection molding capabilities also support low- and mid-volume production quantities.

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elow is a summary of “best practices” regarding the injection molding of TPU’s. Drying Drying is a critical step in ensuring TPU’s process effectively and that a good part is obtained upon molding. If moisture is not removed from the polymer effectively before processing, the material can lose molecular weight in the machine barrel.

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Polyurethane is an organic polymer which exists in both thermoplastic and thermoset varieties. Typically, polyurethane is formed using two components: di- or poly- isocyanate and polyol. It was first created in by Otto Bayer of IG Farben in 1937 in Leverkusen, Germany, where its initial use was as a coating for World War II military aircrafts.

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Injection Molding. Injection molding offers the benefit of high volume production by using strong, metal molds. It can be utilized for a variety of parts, both large and small. The process is completed under very high pressure where the polyurethane is injected into a mold then allowed to cure. With injection molding, the mold can contain multiple cavities for very intricate shapes. Blow Molding. In this process, polyurethane …

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